Well...I'm working my way through installing a Shock Therapy Rack Rack steering box. It requires a longer tie-rod than the General stock ones.
So I was told a certain PN from Assault Industries would work. Bought a set...nope over and inch to short. But I got some good information from an Engineer with Assault Industries.
One should not have more than 2 threads exposed between the tube the jamb nut and the end piece. Looking at your pics, you have a lot more thread than that exposed!
The thread on the rod at the bearing carrier end, is 14 - 1.5 metric thread. The other end is 5/8" - 18 SAE thread. For the Shock Therapy Race Rack, both ends of the tie-rod tube
are threaded 58/ - 18. The rack end is right hand thread and the outside end is left hand thread. Same is true for OEM tie-rods (had to go check).
All this typed, the weak point of the tie-rod is diameter at the bottom of the threads. So not very strong being the 14mm is smaller in diameter and so much of the threaded rod is exposed.
It would not surprise me to find that the OEM Polaris General tie-rods would be an excellent replacement. The shorter tie-rod would leave a whole lot less threaded, or weaker, rod exposed.
Might you be able to give me the length of the tie-rod from the ball joint end, the flat that goes against the steering box. to the end of the threads at the outside end? And the total length of
the threaded section where it broke? With that information, and my General steering assembly on the bench. I can tell you if the General tie-rods will work and leave you with less thread exposed.
Oh, and one more. Is the same amount of thread exposed on the other, undamaged, tie-rod? A pic would be great!
Pirate