[elkaggie]

Does anyone know why/how to fix doors that separate at the top? Every time I close my doors they separate and I have to squeeze them back together. They also don't seem to fit great. Is there a good way to adjust this? I also have the drivers side door that chirps and squeaks when the road is bumpy. The other one is at least quiet. This is really the only problem I have with my machine. Thanks in advance.

 

[MMX]

This video should help you out...

 

[elkaggie]

Thanks. I can't get it to play though...

 

[s3cr3tsqrrl]

Does anyone know why/how to fix doors that separate at the top? Every time I close my doors they separate and I have to squeeze them back together. They also don't seem to fit great. Is there a good way to adjust this? I also have the drivers side door that chirps and squeaks when the road is bumpy. The other one is at least quiet. This is really the only problem I have with my machine. Thanks in advance.

I have the same issue With my drivers door. Read somewhere on here that Polaris will fix the plastic in 30 days. Went to dealer inside 30 days and they didn't know about the 30 day rule and told me to come back after July 4th (which is well over 30 days). Suppose to run it by and show them Thursday so they can photo problem and inquire.

For the record I'm speaking specifically of the plastic separating when I close door and having to "snap" it back together. Mine were terribly out of line when I got them and the inside door latch was loose. I lined them up. And door latch worked loose again on both sides. Loctited this time. So we see?!?!?

Goodluck. I'll post my experience with dealer later this week.


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[s3cr3tsqrrl]

Try this

https://youtu.be/oEBpmmuf9DE


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[s3cr3tsqrrl]

Sorry it's on YouTube. Polaris General door installation


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[Cheeto]

Mine's at the dealer now for door separation issues. Hopefully they have a solution.

 

[hallss]

just checked mine its starting to separate. my dealers gonna be happy when i go back. front diff noise dooras, and now i want a drivers door handle!!!

 

[bluesbass]

Mine separates as well. My dealer told met he plastic is only warranted for 30 days but they may be full of it. I don't have any confidence it would be fixed anyway.

 

[Trapper]

Door bushing

Has anyone had any door bushings replaced under warranty.

 

[Alaskan47]

I added the passenger door handle to the drivers side hallss. The interior of the door is set up for it.

 

[Cheeto]

Door Skin Design Flaw thread.
http://www.polarisgeneralforum.com/...th-breakdown-door-separation-design-flaw.html

 

[Trapper]

Door hinges

I took my Blue General in and had the hinge pins replaced with the new upgraded bolts they ordered. I rode 70 miles today and it was the first time I could open my door from inside. I have close to 1500 miles. :grin2:

 

[Racerfromhell]

Door Skin Design Flaw thread.
http://www.polarisgeneralforum.com/...th-breakdown-door-separation-design-flaw.html

The dealer fixed my door separation under warranty. Looks like polaris has a fix. They installed two pan head bolts through the inside panel that thread into a threaded clip. They drilled the inner frame to accommodate the clip. They are really nice and tight now and it looks nice and factory.

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[RockinRonnie]

I will bet they will be built that way from now on!

 

[RockinRonnie]

After looking at Randys picture post #11 above the front screw is already there but the one behind the door handle is a new one my 17 also has the front one already then one in the upper rear of the inner door but not the one just behind the inner door latch

 

[Torch7743]

Hmm, this also happens on my General 4. Might throw the bone to my dealer and see if they can fix it.

 

[sdfireman]

I did a fix, we'll see how long it lasts. I separated the panel at the top, applied heat from a heat gun on the curve area. Was surprised to see it curl inward to bring the clippy thing closer and then applied a silicone adhesive and clamped them together. It held up to 60 miles of trails yesterday so far. I do like the dealer installed clip and bolt. Hmm close to the grab handle on the passenger side. I was wondering if that is why it does not separate as far as the drivers.

 

[Cheeto]

Racer, can you get a TSB # from your dealer so the rest of us can take that in to ours as a reference?

sdfireman, it was the passenger door on mine that had the worst separation.

 

[Starcloner]

I checked out a general 4 at the dealer yesterday and 1 of the back doors you could not open unless you really really pushed in hard first. I am scared most dealers just dont know or care? Any other general 4 rear door issues?